CNC Milling of a Grille Radiator Lower Check Fixture for the Automotive Industry

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CNC Milling of Grille Radiator Lower Check Fixture
CNC Milling of Grille Radiator Lower Check Fixture

At FET Engineering, Inc., we are a progressive, intelligent provider of sophisticated jigs and fixtures for many industrial markets. Involved from the initial planning stages, we manufactured the check fixture highlighted here for a client in the automotive industry. This large scale fixture contained many complex elements for dimensional measurement of the intricate details on the lower geometry of grille radiator. Design elements included removable blocks as well as more than 30 labeled datum locations.

We milled the components from several materials, including steel, aluminum, Bakelite, and a urethane modeling material that would allow us to achieve exceptional dimensional accuracy. With extreme attention to the finest details, we assembled all of the components into a fixture with overall dimensions of 1,620 mm in length x 440 mm in width x 530 mm in height. We utilized high resolution CMM measurements to validate that we upheld the required ± 0.1 mm tolerances on the datum locations and ±.0.2 mm on the scribe lines and offset surfaces.

Within a ten week timeframe, we produced one of these fixtures with structural and dimensional integrity to last the entire 6-10 year expected lifespan of the vehicle platform. Annual calibrations ensure continued reliability.

If you are interested in learning more about this project or the processes we used to complete it, contact us directly.

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CNC Milling of a Grille Radiator Lower Check Fixture Project Details

Product Name
Grille Radiator Lower Check Fixture
Product Description
Check Fixture for dimensional measurement and quality check
Capabilities Applied/Processes
Primary:
CNC Milling
Equipment Used to Manufacture Part
Mills & CMM Machine
Overall Part Dimensions
1620 x 440 x 530 mm (64" x 20" x 21")
Weight: 44 kg (97 lbs.)
Tightest Tolerances
+/- 0.1 mm on Datums, +/- 0.2 mm on Scribe-Lines & Offset Surfaces
Material Used
RenShape (Urethane Modeling Material)
Bakelite (Phenol Resin)
Steel
Aluminum
In process testing/inspection performed
CMM Machine
Industry for Use
Automotive
Volume
We made 1 of these fixtures. It will be used for the lifespan of the vehicle platform (6-10 years) & it should be calibrated annually.
Delivery/Turnaround Time
10 weeks
Delivery Location
Texas, USA
Standards Met
Customer Specifications, 2D CAD Drawing

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